Shanghai Clirik Machinery Co.,Ltd
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Coatings and Dyes Solutions
The coatings and dyes industries impose extremely stringent requirements regarding the whiteness, fineness, dispersibility, and chemical stability of powdered materials. Our equipment is ideally suited for the precision processing of light calcium carbonate, heavy calcium carbonate, talc, and various other high-whiteness functional fillers. These mineral powders serve not only as extender pigments in coatings and dyes—helping to reduce production costs—but also play a pivotal role in enhancing coating opacity, gloss, and weather resistance, as well as improving the color fastness of dyes. By leveraging advanced ultrafine grinding and classification technologies, our equipment transforms natural ores into ultrafine powders characterized by high specific surface area and a narrow particle size distribution. This effectively resolves common pain points associated with traditional fillers—such as poor dispersion within resin matrices, susceptibility to sedimentation, and low gloss levels—thereby empowering coatings and dyes enterprises to successfully transition toward high-end, functional, and eco-friendly production.
Coatings and Dyes Solutions
The coatings and dyes industries impose extremely stringent requirements regarding the whiteness, fineness, dispersibility, and chemical stability of powdered materials. Our equipment is ideally suited for the precision processing of light calcium carbonate, heavy calcium carbonate, talc, and various other high-whiteness functional fillers. These mineral powders serve not only as extender pigments in coatings and dyes—helping to reduce production costs—but also play a pivotal role in enhancing coating opacity, gloss, and weather resistance, as well as improving the color fastness of dyes. By leveraging advanced ultrafine grinding and classification technologies, our equipment transforms natural ores into ultrafine powders characterized by high specific surface area and a narrow particle size distribution. This effectively resolves common pain points associated with traditional fillers—such as poor dispersion within resin matrices, susceptibility to sedimentation, and low gloss levels—thereby empowering coatings and dyes enterprises to successfully transition toward high-end, functional, and eco-friendly production.
+8613512155195
Process & Solutions
Addressing the specific requirements of the coatings and dyes industries for powders that are “ultra-fine, highly white, and high-purity,” our equipment executes a complete process encompassing crushing, grinding, classification, powder collection, and packaging—thereby ensuring that the finished powder meets the rigorous standards for high-end applications in terms of its microscopic morphology.
Stage 1：Crushing
Large-sized raw materials first undergo coarse crushing in a jaw crusher, followed by fine crushing in an impact crusher to control the particle size within the range of 5 mm to 15 mm. For materials requiring exceptionally high whiteness, iron removal is performed during this stage to prevent the contamination of the product by metallic impurities, which could compromise its color.
Stage 2：Grinding and Classifying
After crushing, the smaller material fragments are conveyed by an elevator into the raw material bin, and then fed uniformly and quantitatively by a vibrating feeder into the grinding chamber of the mill.
● Ultrafine Powder Processing: To address the demand for high-end coating and dye fillers ranging from 1,250 to 5,000 mesh, we primarily recommend our CLUM series ultrafine vertical mills and HGM series ultrafine micro-powder mills. The CLUM vertical mill integrates crushing, drying, grinding, and classifying functions into a single unit, producing ultrafine powders with superior particle morphology that significantly enhance the leveling properties of coatings. The HGM micro-powder mill, featuring a design utilizing multi-layer grinding rings and suspended rollers—combined with a high-precision classifier—is capable of consistently producing ultrafine powders with a D97 fineness of ≤5μm, entirely free from metal contamination.
●High-Purity Ultrafine Powder Processing: For functional fillers requiring specific crystalline morphologies or exceptionally high purity, we recommend utilizing the CLJM series Air Jet Mills or the CLCM series Vortex Mills. Air jet mills employ high-velocity airflow to achieve autogenous grinding, thereby preventing contamination from grinding media; vortex mills achieve ultrafine pulverization through high-speed shear forces, effectively preserving the material’s crystalline structure and enhancing suspension stability.
Stage 3：Powder Collecting
Following grinding, the material is carried by the airflow into a high-efficiency turbine classifier. By adjusting the rotational speed of the classifying wheel, the desired particle size range can be precisely cut (e.g., D97 ≤ 10 μm or D97 ≤ 5 μm). The qualified fine powder is conveyed by the airflow into the collection system, while coarse particles automatically fall back into the grinding chamber for further processing. This establishes a closed-loop circulation system, ensuring that the finished product exhibits an extremely narrow particle size distribution and is free of coarse impurities.
Stage 4：Modification
Fine powder meeting the specified fineness requirements is carried by the airflow into a pulse dust collector for gas-solid separation. The entire system operates under negative pressure and is equipped with a long-bag, low-pressure pulse dust collector; consequently, dust emission concentrations remain far below national standards, and collection efficiency reaches as high as 99.9%. The collected finished powder is discharged via a discharge valve and proceeds to the next processing stage.
Stage 5：Packaging
After cooling, the finished powder is packaged—either in 25kg bags or one-ton bags—using an automated packaging machine. The entire process involves fully enclosed conveying to ensure zero dust contamination, thereby safeguarding the cleanliness of the finished product during transport and storage.
Process & Solutions
Addressing the specific requirements of the coatings and dyes industries for powders that are “ultra-fine, highly white, and high-purity,” our equipment executes a complete process encompassing crushing, grinding, classification, powder collection, and packaging—thereby ensuring that the finished powder meets the rigorous standards for high-end applications in terms of its microscopic morphology.
Stage 1：Crushing
Large-sized raw materials first undergo coarse crushing in a jaw crusher, followed by fine crushing in an impact crusher to control the particle size within the range of 5 mm to 15 mm. For materials requiring exceptionally high whiteness, iron removal is performed during this stage to prevent the contamination of the product by metallic impurities, which could compromise its color.
Stage 2：Grinding
After crushing, the smaller material fragments are conveyed by an elevator into the raw material bin, and then fed uniformly and quantitatively by a vibrating feeder into the grinding chamber of the mill.
● Ultrafine Powder Processing: To address the demand for high-end coating and dye fillers ranging from 1,250 to 5,000 mesh, we primarily recommend our CLUM series ultrafine vertical mills and HGM series ultrafine micro-powder mills. The CLUM vertical mill integrates crushing, drying, grinding, and classifying functions into a single unit, producing ultrafine powders with superior particle morphology that significantly enhance the leveling properties of coatings. The HGM micro-powder mill, featuring a design utilizing multi-layer grinding rings and suspended rollers—combined with a high-precision classifier—is capable of consistently producing ultrafine powders with a D97 fineness of ≤5μm, entirely free from metal contamination.
● High-Purity Ultrafine Powder Processing: For functional fillers requiring specific crystalline morphologies or exceptionally high purity, we recommend utilizing the CLJM series Air Jet Mills or the CLCM series Vortex Mills. Air jet mills employ high-velocity airflow to achieve autogenous grinding, thereby preventing contamination from grinding media; vortex mills achieve ultrafine pulverization through high-speed shear forces, effectively preserving the material’s crystalline structure and enhancing suspension stability.
Stage 3：Classifying
Following grinding, the material is carried by the airflow into a high-efficiency turbine classifier. By adjusting the rotational speed of the classifying wheel, the desired particle size range can be precisely cut (e.g., D97 ≤ 10 μm or D97 ≤ 5 μm). The qualified fine powder is conveyed by the airflow into the collection system, while coarse particles automatically fall back into the grinding chamber for further processing. This establishes a closed-loop circulation system, ensuring that the finished product exhibits an extremely narrow particle size distribution and is free of coarse impurities.
Stage 4：Powder Collecting
Fine powder meeting the specified fineness requirements is carried by the airflow into a pulse dust collector for gas-solid separation. The entire system operates under negative pressure and is equipped with a long-bag, low-pressure pulse dust collector; consequently, dust emission concentrations remain far below national standards, and collection efficiency reaches as high as 99.9%. The collected finished powder is discharged via a discharge valve and proceeds to the next processing stage.
Stage 5：Packaging
After cooling, the finished powder is packaged—either in 25kg bags or one-ton bags—using an automated packaging machine. The entire process involves fully enclosed conveying to ensure zero dust contamination, thereby safeguarding the cleanliness of the finished product during transport and storage.
You May Concerned (FAQ)
1.Why are minerals like calcium carbonate and talc essential for the coating industry?
They act as functional fillers to reduce costs while improving opacity, gloss, weather resistance, and coating leveling.
2.Can CLIRIK equipment process high-whiteness functional fillers?
Yes, our machines are ideal for processing gound/precipitated calcium carbonate, talc, and other fillers requiring extreme purity and whiteness.
3.Which mill is best for high-end paint fillers needing 325-3000 mesh?
We recommend the CLUM Series Ultra-fine Vertical Roller Mill or HGM Series Ultra-fine Mill for stable production at these fineness levels.
4.How do you handle materials with special crystal structures for dyes?
The CLJM Jet Mill or CLCM Vortex Mill are recommended to maintain crystal integrity and improve suspension stability.
5.How does the system ensure the narrow particle size distribution required for coatings?
Our high-efficiency turbine classifiers precisely cut particle sizes, returning coarse particles for re-grinding in a closed-loop system.
6.How can I improve the poor opacity and low gloss of my paint products?
By using ultra-fine grinding (D97≤5μm) to increase surface area and particle uniformity, which significantly enhances covering power.
7.What is the solution for powder agglomeration and poor dispersibility in resins?
Clirik’s ultrafine mill provides matrix powders with suitable particle size and good dispersibility,while the CLG Modification Machine imparts hydrophobic, compatible, and anti-agglomeration interfacial properties to the powders, ultimately significantly improving the performance of downstream composite materials.
8.Is the production process environmentally friendly?
Yes, the entire system operates under negative pressure with pulse jet filters, ensuring dust emissions are below national standards.
9.Do you provide fully automated packaging solutions for fine powders?
Yes, we offer automatic packing machines for 25kg or ton-bags with sealed conveying to prevent dust pollution.
10.How can I control high energy costs?
Our vertical mill technology is 30%-50% more energy-efficient than ball mills, greatly reducing power costs per ton.
You May Concerned (FAQ)
1.Why are minerals like calcium carbonate and talc essential for the coating industry?
They act as functional fillers to reduce costs while improving opacity, gloss, weather resistance, and coating leveling.
2.Can CLIRIK equipment process high-whiteness functional fillers?
Yes, our machines are ideal for processing gound/precipitated calcium carbonate, talc, and other fillers requiring extreme purity and whiteness.
3.Which mill is best for high-end paint fillers needing 325-3000 mesh?
We recommend the CLUM Series Ultra-fine Vertical Roller Mill or HGM Series Ultra-fine Mill for stable production at these fineness levels.
4.How do you handle materials with special crystal structures for dyes?
The CLJM Jet Mill or CLCM Vortex Mill are recommended to maintain crystal integrity and improve suspension stability.
5.How does the system ensure the narrow particle size distribution required for coatings?
Our high-efficiency turbine classifiers precisely cut particle sizes, returning coarse particles for re-grinding in a closed-loop system.
6.How can I improve the poor opacity and low gloss of my paint products?
By using ultra-fine grinding (D97≤5μm) to increase surface area and particle uniformity, which significantly enhances covering power.
7.What is the solution for powder agglomeration and poor dispersibility in resins?
Clirik’s ultrafine mill provides matrix powders with suitable particle size and good dispersibility,while the CLG Modification Machine imparts hydrophobic, compatible, and anti-agglomeration interfacial properties to the powders, ultimately significantly improving the performance of downstream composite materials.
8.Is the production process environmentally friendly?
Yes, the entire system operates under negative pressure with pulse jet filters, ensuring dust emissions are below national standards.
9.Do you provide fully automated packaging solutions for fine powders?
Yes, we offer automatic packing machines for 25kg or ton-bags with sealed conveying to prevent dust pollution.
10.How can I control high energy costs?
Our vertical mill technology is 30%-50% more energy-efficient than ball mills, greatly reducing power costs per ton.
Equipment We Can Provide
HGM Series Ultrafine Grinding Mill
Closed-Loop Grinding System: Crushed materials undergo high-pressure grinding between rollers and rings. Advanced airflow classification ensures only qualified fine powder is collected, while coarse particles are automatically reground.
CLUM Series Ultrafine Vertical Grinding Mill
High-Efficiency Circular Grinding: Materials are crushed via hydraulic rollers and centrifugal flow. Integrated airflow classifying and automatic slag discharge ensure consistent fineness and high purity in a continuous, automated closed-loop process.
CLRM Series Raymond Mill
High-Pressure Roller Grinding: Unique shovel-feeding combined with high-pressure spring technology significantly boosts grinding force. Integrated with efficient airflow circulation and cyclone collection for precise, closed-loop pulverization.
CLCM Series Airflow Vortext Mill
The CLCM Vortex Mill offers energy-efficient, high-purity grinding (5-300μm) using high-speed shearing to ensure superior particle shape and dispersibility for heat-sensitive materials, chemicals, and recycling.
CLJM Series Jet Mill
Supersonic Jet Milling System: Utilizes supersonic airflow from Laval nozzles for autogenous grinding without mechanical contact. Integrated with high-precision centrifugal classifying, it ensures narrow particle size distribution and high purity for premium powder processing.
CLG Series Powder Surface Coating Machine
The CLG Coating Machine uses a triple-cylinder structure and friction heat for efficient, continuous surface modification of mineral fillers. It integrates de-agglomeration and coating to boost polymer compatibility, featuring an eco-friendly, negative-pressure design.
Equipment We Can Provide
HGM Series Ultrafine Grinding Mill
Closed-Loop Grinding System: Crushed materials undergo high-pressure grinding between rollers and rings. Advanced airflow classification ensures only qualified fine powder is collected, while coarse particles are automatically reground.
CLUM Series Ultrafine Vertical Grinding Mill
High-Efficiency Circular Grinding: Materials are crushed via hydraulic rollers and centrifugal flow. Integrated airflow classifying and automatic slag discharge ensure consistent fineness and high purity in a continuous, automated closed-loop process.
CLRM Series Raymond Mill
High-Pressure Roller Grinding: Unique shovel-feeding combined with high-pressure spring technology significantly boosts grinding force. Integrated with efficient airflow circulation and cyclone collection for precise, closed-loop pulverization.
CLCM Series Airflow Vortext Mill
The CLCM Vortex Mill offers energy-efficient, high-purity grinding (5-300μm) using high-speed shearing to ensure superior particle shape and dispersibility for heat-sensitive materials, chemicals, and recycling.
CLJM Series Jet Mill
Supersonic Jet Milling System: Utilizes supersonic airflow from Laval nozzles for autogenous grinding without mechanical contact. Integrated with high-precision centrifugal classifying, it ensures narrow particle size distribution and high purity for premium powder processing.
CLG Series Powder Surface Coating Machine
The CLG Coating Machine uses a triple-cylinder structure and friction heat for efficient, continuous surface modification of mineral fillers. It integrates de-agglomeration and coating to boost polymer compatibility, featuring an eco-friendly, negative-pressure design.
Click To Get The Solution For Free
Click To Get The Solution For Free
Are You Facing The Following Problems?
Insufficient Hiding Power:
The fineness of the filler is inadequate, resulting in low hiding power and gloss in the coating.
Poor Dispersibility：
The powder agglomerates within the resin, affecting the appearance and performance of the coating film.
Impaired Whiteness:
Equipment wear during processing leads to excessive iron content, affecting the hue.
Excessive Energy Consumption:
Traditional ball mills are inefficient, making it difficult to control production costs.
Batch Instability:
Significant fluctuations in particle size distribution result in inconsistent product quality.
Are You Facing The Following Problems?
Insufficient Hiding Power：
The fineness of the filler is inadequate, resulting in low hiding power and gloss in the coating.
Poor Dispersibility：
The powder agglomerates within the resin, affecting the appearance and performance of the coating film.
Impaired Whiteness：
Equipment wear during processing leads to excessive iron content, affecting the hue.
Excessive Energy Consumption：
Traditional ball mills are inefficient, making it difficult to control production costs.
Batch Instability：
Significant fluctuations in particle size distribution result in inconsistent product quality.
We Have Already Solved The Problem For Them
Turning complex grinding challenges into high-performance operational success
Clirik HGM Series Ultrafine Mill has been successfully integrated into a production line in Abu Dhabi, United Arab Emirates
To meet the client’s demand in Abu Dhabi, United Arab Emirates, for high-precision 10-micron (D97) calcium carbonate, our experts engineered an eco-friendly production line focused on strict particle size control and zero dust emission. By integrating advanced ball milling units, precision classifiers, and powder coating equipment, the system ensures uniform particle distribution and minimal material loss, delivering a high-quality, sustainable solution for premium industrial powder applications.
Clirik CLUM Series Vertical Mill was officially commissioned for high-end powder grinding in Ho Chi Minh City, Vietnam
By incorporating advanced vertical grinding mills and smart separators, our technical team customized a high-efficiency processing circuit in Ho Chi Minh City, Vietnam. This project was specifically designed to satisfy local requirements for 15-micron (D97) mineral fillers through rigorous fineness management and clean-air operation. The facility guarantees consistent product quality and optimized power savings, providing a top-tier, eco-conscious outcome for specialized manufacturing sectors.
Clirik HGM Series Ultrafine Mill has been successfully integrated into a production line in Abu Dhabi, United Arab Emirates
Achieving homogeneous output and exceptional operational reliability was the core objective for a new manufacturing setup developed in Johannesburg, South Africa. Our specialists deployed industrial pulverizing machinery and high-speed grading units to fulfill the client’s need for heavy-duty 25-micron (D97) limestone grinding. Dedicated to precise granulometry and maximum environmental protection, the setup yields a superior, resource-efficient platform for diverse mineral processing industries.
We Have Already Solved The Problem For Them
Turning complex grinding challenges into high-performance operational success
Clirik HGM Series Ultrafine Mill has been successfully integrated into a production line in Abu Dhabi, United Arab Emirates
To meet the client’s demand in Abu Dhabi, United Arab Emirates, for high-precision 10-micron (D97) calcium carbonate, our experts engineered an eco-friendly production line focused on strict particle size control and zero dust emission. By integrating advanced ball milling units, precision classifiers, and powder coating equipment, the system ensures uniform particle distribution and minimal material loss, delivering a high-quality, sustainable solution for premium industrial powder applications.
Clirik CLUM Series Vertical Mill was officially commissioned for high-end powder grinding in Ho Chi Minh City, Vietnam
By incorporating advanced vertical grinding mills and smart separators, our technical team customized a high-efficiency processing circuit in Ho Chi Minh City, Vietnam. This project was specifically designed to satisfy local requirements for 15-micron (D97) mineral fillers through rigorous fineness management and clean-air operation. The facility guarantees consistent product quality and optimized power savings, providing a top-tier, eco-conscious outcome for specialized manufacturing sectors.
Clirik HGM Series Ultrafine Mill has been successfully integrated into a production line in Abu Dhabi, United Arab Emirates
Achieving homogeneous output and exceptional operational reliability was the core objective for a new manufacturing setup developed in Johannesburg, South Africa. Our specialists deployed industrial pulverizing machinery and high-speed grading units to fulfill the client’s need for heavy-duty 25-micron (D97) limestone grinding. Dedicated to precise granulometry and maximum environmental protection, the setup yields a superior, resource-efficient platform for diverse mineral processing industries.
Not Only The Mill Manufacturer,
But Also The Project Provider.
Not Only The Mill Manufacturer,
But Also The Project Provider.
Core Manufacturing Edge
High Whiteness & High Purity • Excellent Dispersion • Energy-Saving & Cost-Reducing
01.Exceptional Gloss and Coverage
By utilizing CLUM vertical mill and HGM ultrafine mill technologies, the finished product features a concentrated particle size distribution and a rounded particle shape, which significantly enhances the leveling properties and gloss of coatings while strengthening their opacity.
2.Excellent dispersion performance
Ultrafine pulverization technology significantly reduces particle size and increases specific surface area, thereby facilitating the dispersion of fillers within the resin and enhancing the storage stability of coatings.
3.Guaranteed High Purity and High Whiteness
Featuring a metal-free contact design within the grinding chamber (HGM/CLJM)—combined with an iron removal process—this system ensures an extremely low iron content in the finished product, perfectly preserving the mineral’s natural whiteness to meet the demanding requirements of high-end masterbatches and coatings.
4.Low energy consumption, high efficiency
Compared to traditional ball mills, vertical roller mills achieve energy savings of 30% to 50%; with their high single-unit production capacity, they significantly reduce electricity costs per unit of product, thereby enhancing corporate competitiveness.
5.Intelligent Precision Control
Equipped with an intelligent PLC control system, it monitors mill temperature, pressure, and classifier speed in real time, ensuring highly consistent particle size distribution across different product batches.
6.Eco-friendly Production
Operating under full negative pressure and equipped with a highly efficient pulse dust removal system, dust emissions remain far below national environmental standards, thereby creating a green, dust-free workshop environment.
Core Manufacturing Edge
High efficiency and energy saving
Environmentally friendly and intelligent
Excellent particle shape
1.Exceptional Gloss and Coverage
By utilizing CLUM vertical mill and HGM ultrafine mill technologies, the finished product features a concentrated particle size distribution and a rounded particle shape, which significantly enhances the leveling properties and gloss of coatings while strengthening their opacity.
2.Excellent dispersion performance
Ultrafine pulverization technology significantly reduces particle size and increases specific surface area, thereby facilitating the dispersion of fillers within the resin and enhancing the storage stability of coatings.
3.Guaranteed High Purity and High Whiteness
Featuring a metal-free contact design within the grinding chamber (HGM/CLJM)—combined with an iron removal process—this system ensures an extremely low iron content in the finished product, perfectly preserving the mineral’s natural whiteness to meet the demanding requirements of high-end masterbatches and coatings.
4.Low energy consumption, high efficiency
Compared to traditional ball mills, vertical roller mills achieve energy savings of 30% to 50%; with their high single-unit production capacity, they significantly reduce electricity costs per unit of product, thereby enhancing corporate competitiveness.
5.Intelligent Precision Control
Equipped with an intelligent PLC control system, it monitors mill temperature, pressure, and classifier speed in real time, ensuring highly consistent particle size distribution across different product batches.
6.Eco-friendly Production
Operating under full negative pressure and equipped with a highly efficient pulse dust removal system, dust emissions remain far below national environmental standards, thereby creating a green, dust-free workshop environment.
Get professional services through
online consultation
Get professional services through
online consultation
Why Choose Us
Empowering Quality, Enhancing Efficiency
20+ Years of Expertise
With 20+ years in powder grinding processing, we deeply understand every ore’s traits. From mechanical design to smart systems, our decades of expertise help you avoid industry pitfalls and provide the most stable, proven equipment solutions.
3600+ Global Site Projects
With 3600+ active sites worldwide, our mills excel from humid tropics to extreme continental climates. This vast field experience allows us to replicate success quickly, building optimized production lines that perfectly suit your specific local working conditions.
Material Testing & Trials
We offer material testing to accurately measure fineness, output, and power use for your specific ores. You can witness the trial runs firsthand, ensuring the final product quality perfectly meets your expectations before the equipment is even put into operation.
Pro Installation & Support
Our experienced team handles everything from foundation guidance to operator training. Wherever you are, our engineers provide professional online and onsite support to ensure a fast startup and efficient operation, resolving all your concerns after the sale.
Why Choose Us
Empowering Quality,
Enhancing Efficiency
20+ Years of Expertise
With 20+ years in powder grinding processing, we deeply understand every ore’s traits. From mechanical design to smart systems, our decades of expertise help you avoid industry pitfalls and provide the most stable, proven equipment solutions.
3600+ Global Site Projects
With 3600+ active sites worldwide, our mills excel from humid tropics to extreme continental climates. This vast field experience allows us to replicate success quickly, building optimized production lines that perfectly suit your specific local working conditions.
Material Testing & Trials
We offer material testing to accurately measure fineness, output, and power use for your specific ores. You can witness the trial runs firsthand, ensuring the final product quality perfectly meets your expectations before the equipment is even put into operation.
Pro Installation & Support
Our experienced team handles everything from foundation guidance to operator training. Wherever you are, our engineers provide professional online and onsite support to ensure a fast startup and efficient operation, resolving all your concerns after the sale.
CONTACT US
Submit Your Needs for
Expert Consultation
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
Let us talk, send us a message today!
Submit Your Needs for
Expert Consultation
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
Let us talk, send us a message today!
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CLIRIK achieves two-way empowerment through global customer visits and on-site services, winning worldwide trust with full-process professional support.
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