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Focus on the field of micro powder grinding
Cases
Focus on the field of micro powder grinding
22,500 Tons/Year Calcium Carbonate HGM100L-II Roller Mill Grinding Plant in Vietnam
Location:
Vietnam
Material:
Calcium Carbonate
Annual Production Capacity:
22500 tons/year
Output Fineness Required:
D97= 10micron
Project Installation time:
Year 2015 : 2*HGM100L-II ; Year 2017:HGM100L-II
Clirik Solution: HGM100L-II Ultrafine Grinding Mill
Equipment Configuration: Hammer crusher,bucket elevator,hopper, vibrating feeder, grinding main unit, classifier, blower,dust filter, electronic control cabinet.
Service Support: On-site installation guidance by professional installation engineers.
Project Background
Since 2015, this prominent Vietnamese producer has been at the forefront of the regional Calcium Carbonate (CaCO3) industry. Specializing in high-purity 10-micron powder, the client serves the demanding color masterbatch sector, with the majority of their products exported to international markets.
Their journey with Clirik began with two sets HGM100L-II installation in 2015. Impressed by the machine’s stability and output quality, the client rapidly expanded their facility, adding a total of four HGM series units by 2017. This long-term partnership reflects the enduring reliability of Clirik’s grinding technology in a high-intensity production environment.
22,500 Tons/Year Calcium Carbonate HGM100L-II Roller Mill Grinding Plant in Vietnam
Location:
Vietnam
Material:
Calcium Carbonate
Annual Production Capacity:
22500 tons/year
Output Fineness Required:
D97= 10micron
Project Installation time:
Year 2015 : 2*HGM100L-II ; Year 2017:HGM100L-II
Clirik Solution: HGM100L-II Ultrafine Grinding Mill
Equipment Configuration: Hammer crusher,bucket elevator,hopper, vibrating feeder, grinding main unit, classifier, blower,dust filter, electronic control cabinet.
Service Support: On-site installation guidance by professional installation engineers.
Project Background
Since 2015, this prominent Vietnamese producer has been at the forefront of the regional Calcium Carbonate (CaCO3) industry. Specializing in high-purity 10-micron powder, the client serves the demanding color masterbatch sector, with the majority of their products exported to international markets.
Their journey with Clirik began with two sets HGM100L-II installation in 2015. Impressed by the machine’s stability and output quality, the client rapidly expanded their facility, adding a total of four HGM series units by 2017. This long-term partnership reflects the enduring reliability of Clirik’s grinding technology in a high-intensity production environment.
Main Equipment & Functions (The Processing Flow)
Feeding and Conveying (Material Preparation):
The raw material is crushed to particles smaller than 20 mm and lifted by the bucket elevator to the storage hopper. A frequency-controlled vibrating feeder ensures a continuous and uniform material flow into the grinding chamber, preventing mechanical overload.
HGM Main Unit (Multi-Layer Grinding System):
The core of the production line, featuring a unique 4-layer grinding design. Utilizing centrifugal force, the rollers crush, roll, and shear the material against the rings. This multi-stage grinding logic delivers significantly higher fineness and throughput compared to traditional impact mills.
High-Efficiency Classifier (Precision Screening):
Integrated at the top of the main unit, this variable-frequency classifier uses centrifugal airflow to separate particles. It allows for the precise adjustment of the D97 cut-off point between 325 and 3000 mesh, ensuring that only the qualified ultra-fine powder proceeds to the collection stage.
Pulse Dust Collector (Environmental Protection):
This high-efficiency tank-type collector utilizes premium filter bags to capture 100% of the finished powder directly from the airflow. Operating under negative pressure, it ensures zero dust leakage and a 99.9% recovery rate, making it ideal for ultra-fine applications where total product recovery is critical.
High-Pressure Blower (Airflow Circulation):
The “lungs” of the system, providing the necessary negative pressure and high-velocity airflow to lift and transport the powder. Equipped with a professional silencer, it ensures a stable pneumatic environment for the entire closed-loop grinding circuit.
PLC Intelligent Control System (Centralized Operation):
The “brain” of the plant, allowing engineers to monitor vibration, motor frequency, temperature, and system pressure in real-time. This automated interface ensures high batch-to-batch consistency and protects the equipment through intelligent fault-diagnostics and emergency shutdowns.
Main Equipment & Functions (The Processing Flow)
Feeding and Conveying (Material Preparation):
The raw material is crushed to particles smaller than 20 mm and lifted by the bucket elevator to the storage hopper. A frequency-controlled vibrating feeder ensures a continuous and uniform material flow into the grinding chamber, preventing mechanical overload.
HGM Main Unit (Multi-Layer Grinding System):
The core of the production line, featuring a unique 4-layer grinding design. Utilizing centrifugal force, the rollers crush, roll, and shear the material against the rings. This multi-stage grinding logic delivers significantly higher fineness and throughput compared to traditional impact mills.
High-Efficiency Classifier (Precision Screening):
Integrated at the top of the main unit, this variable-frequency classifier uses centrifugal airflow to separate particles. It allows for the precise adjustment of the D97 cut-off point between 325 and 3000 mesh, ensuring that only the qualified ultra-fine powder proceeds to the collection stage.
Pulse Dust Collector (Environmental Protection):
This high-efficiency tank-type collector utilizes premium filter bags to capture 100% of the finished powder directly from the airflow. Operating under negative pressure, it ensures zero dust leakage and a 99.9% recovery rate, making it ideal for ultra-fine applications where total product recovery is critical.
High-Pressure Blower (Airflow Circulation):
The “lungs” of the system, providing the necessary negative pressure and high-velocity airflow to lift and transport the powder. Equipped with a professional silencer, it ensures a stable pneumatic environment for the entire closed-loop grinding circuit.
PLC Intelligent Control System (Centralized Operation):
The “brain” of the plant, allowing engineers to monitor vibration, motor frequency, temperature, and system pressure in real-time. This automated interface ensures high batch-to-batch consistency and protects the equipment through intelligent fault-diagnostics and emergency shutdowns.
Strategic Consultation & Customer Visit
Building a world-class production line starts with mutual trust and rigorous verification. Our partnership with this Vietnamese client began in 2015, followed by several in-depth technical exchanges and facility tours in 2017.
During these visits, our technical team provided comprehensive strategic consultation, analyzing the client’s local mineral characteristics and market potential. By showcasing our manufacturing precision and successful domestic projects, we addressed every technical concern. This two-year journey of meticulous inspection and professional dialogue culminated in the successful commissioning of four ultra-fine grinding production lines, marking a significant milestone in our commitment to the Southeast Asian market.
Strategic Consultation & Customer Visit
Building a world-class production line starts with mutual trust and rigorous verification. Our partnership with this Vietnamese client began in 2015, followed by several in-depth technical exchanges and facility tours in 2017.
During these visits, our technical team provided comprehensive strategic consultation, analyzing the client’s local mineral characteristics and market potential. By showcasing our manufacturing precision and successful domestic projects, we addressed every technical concern. This two-year journey of meticulous inspection and professional dialogue culminated in the successful commissioning of four ultra-fine grinding production lines, marking a significant milestone in our commitment to the Southeast Asian market.
Core Advantages & Final Results
1.24/7 Continuous Operational Stability:
The production line is engineered for high-intensity, non-stop performance. Featuring a powerful configuration of 3 grinding mills and 1 modifier, the plant operates 24/7 across three shifts. This robust workflow maximizes equipment utilization and ensures a massive, consistent monthly output for the client.
2.Vertical Mine-Side Integration:
By strategically locating the processing line adjacent to the mining site, raw materials are cleaned and fed directly into the system immediately after extraction. This “Mine-to-Mill” logic eliminates intermediate transportation and storage costs, significantly streamlining the supply chain and reducing the total cost per ton.
3.Superior Ultra-fine Precision:
The system demonstrates exceptional particle size control, achieving a verified fineness of D97 = 9.58 μm. This high-precision output allows the client to produce premium-grade functional powders that meet the most stringent requirements for high-end industrial applications.
4.Optimized Labor Efficiency:
Despite managing a complex multi-machine system (3+1 units), the plant requires only 3–4 personnel per shift. This lean staffing model showcases the high level of automation in the equipment, allowing the client to maintain peak productivity with optimized labor costs.
Core Advantages & Final Results
1.24/7 Continuous Operational Stability:
The production line is engineered for high-intensity, non-stop performance. Featuring a powerful configuration of 3 grinding mills and 1 modifier, the plant operates 24/7 across three shifts. This robust workflow maximizes equipment utilization and ensures a massive, consistent monthly output for the client.
2.Vertical Mine-Side Integration:
By strategically locating the processing line adjacent to the mining site, raw materials are cleaned and fed directly into the system immediately after extraction. This “Mine-to-Mill” logic eliminates intermediate transportation and storage costs, significantly streamlining the supply chain and reducing the total cost per ton.
3.Superior Ultra-fine Precision:
The system demonstrates exceptional particle size control, achieving a verified fineness of D97 = 9.58 μm. This high-precision output allows the client to produce premium-grade functional powders that meet the most stringent requirements for high-end industrial applications.
4.Optimized Labor Efficiency:
Despite managing a complex multi-machine system (3+1 units), the plant requires only 3–4 personnel per shift. This lean staffing model showcases the high level of automation in the equipment, allowing the client to maintain peak productivity with optimized labor costs.
Market Insight: Vietnam’s Role in the Global Plastic Supply Chain
The Vietnamese powder industry is strategically positioned to support the nation’s booming plastic and masterbatch manufacturing sector.
Global Masterbatch Hub:
Vietnam has emerged as a critical global supplier of filler and color masterbatches. To compete in international markets (such as Europe and North America), producers require CaCO3 powder with an extremely precise 10-micron (D97) cut-off to ensure perfect dispersion in plastic resins.
The “Zero Defect” Requirement:
In masterbatch production, even minor inconsistencies in particle size can lead to “fish eyes” or uneven coloring in final plastic products. The HGM series’ ability to maintain strict 10-micron consistency over years of operation is the client’s key competitive advantage.
Export-Oriented Quality:
As an export-heavy business, the client requires equipment that can handle 24/7 heavy-duty operation while meeting stringent global quality standards. The recurring investments from 2015 to 2017 demonstrate Clirik’s ability to support large-scale, export-grade manufacturing.
Market Insight: Vietnam’s Role in the Global Plastic Supply Chain
The Vietnamese powder industry is strategically positioned to support the nation’s booming plastic and masterbatch manufacturing sector.
Global Masterbatch Hub:
Vietnam has emerged as a critical global supplier of filler and color masterbatches. To compete in international markets (such as Europe and North America), producers require CaCO3 powder with an extremely precise 10-micron (D97) cut-off to ensure perfect dispersion in plastic resins.
The “Zero Defect” Requirement:
In masterbatch production, even minor inconsistencies in particle size can lead to “fish eyes” or uneven coloring in final plastic products. The HGM series’ ability to maintain strict 10-micron consistency over years of operation is the client’s key competitive advantage.
Export-Oriented Quality:
As an export-heavy business, the client requires equipment that can handle 24/7 heavy-duty operation while meeting stringent global quality standards. The recurring investments from 2015 to 2017 demonstrate Clirik’s ability to support large-scale, export-grade manufacturing.
Related Products
HGM Ultrafine Grinding Mill
CLUM Vertical Roller Mill
CLRM Raymond Roller Mill
Air Classifier Mill
Focus on the field of micro powder grinding
News
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2026-04-21
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Related Products
HGM Ultrafine Grinding Mill
CLUM Vertical Roller Mill
CLRM Raymond Roller Mill
Air Classifier Mill
CONTACT US
Submit Your Needs for
Expert Consultation
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
Let us talk, send us a message today!
Submit Your Needs for
Expert Consultation
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
Let us talk, send us a message today!