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Focus on the field of micro powder grinding
Cases
Focus on the field of micro powder grinding
3,000 Tons/Year Perlite HGM80A Ultrafine Grinding Plant in New Zealand
Location:
New Zealand
Material:
Perlite
Annual Production Capacity:
3000 tons/year
Output Fineness Required:
800-1250 mesh
Project Installation time:
2026
Clirik Solution: HGM80A Ultrafine Grinding Mill
Equipment Configuration: Jaw Crusher, Bucket Elevator, Hopper, Vibrating Feeder, HGM Main Unit (Upgraded Bearing Steel), Classifier, Blower, Pulse Dust Collector, and Electronic Control Cabinet (WEG Motors, Siemens VFD, Schneider Electrics, Rittal Enclosure) powered by Diesel Generator.
Service Support: on-site installation guidance by professional installation engineers.
Project Background
The New Zealand mineral market is seeing an increasing demand for specialized, high-purity functional powders. Our client, a tech-driven enterprise based in Auckland, aimed to establish a demonstration production line to upgrade raw perlite and quartz sand into high-value micro-powders (800-1250 mesh).
The primary objective was to replace inefficient laboratory equipment with a stable, industrial-grade system capable of handling highly abrasive, high-silica materials. Key project requirements included compliance with Oceania electrical standards, a customized layout for a restricted 6-meter ceiling height, and the ability to operate reliably under an off-grid generator power supply.
3,000 Tons/Year Perlite HGM80A Ultrafine Grinding Plant in New Zealand
Location:
New Zealand
Material:
Perlite
Annual Production Capacity:
3000 tons/year
Output Fineness Required:
800-1250 mesh
Project Installation time:
2026
Clirik Solution: HGM80A Ultrafine Grinding Mill
Equipment Configuration: Jaw Crusher, Bucket Elevator, Hopper, Vibrating Feeder, HGM Main Unit (Upgraded Bearing Steel), Classifier, Blower, Pulse Dust Collector, and Electronic Control Cabinet (WEG Motors, Siemens VFD, Schneider Electrics, Rittal Enclosure) powered by Diesel Generator.
Service Support: on-site installation guidance by professional installation engineers.
Project Background
The New Zealand mineral market is seeing an increasing demand for specialized, high-purity functional powders. Our client, a tech-driven enterprise based in Auckland, aimed to establish a demonstration production line to upgrade raw perlite and quartz sand into high-value micro-powders (800-1250 mesh).
The primary objective was to replace inefficient laboratory equipment with a stable, industrial-grade system capable of handling highly abrasive, high-silica materials. Key project requirements included compliance with Oceania electrical standards, a customized layout for a restricted 6-meter ceiling height, and the ability to operate reliably under an off-grid generator power supply.
Main Equipment & Functions (The Processing Flow)
Feeding and Conveying (Material Preparation):
The raw material is crushed to particles smaller than 20 mm and lifted by the bucket elevator to the storage hopper. A frequency-controlled vibrating feeder ensures a continuous and uniform material flow into the grinding chamber, preventing mechanical overload.
HGM Main Unit (Multi-Layer Grinding System):
The core of the production line, featuring a unique 4-layer grinding design. Utilizing centrifugal force, the rollers crush, roll, and shear the material against the rings. This multi-stage grinding logic delivers significantly higher fineness and throughput compared to traditional impact mills.
High-Efficiency Classifier (Precision Screening):
Integrated at the top of the main unit, this variable-frequency classifier uses centrifugal airflow to separate particles. It allows for the precise adjustment of the D97 cut-off point between 325 and 3000 mesh, ensuring that only the qualified ultra-fine powder proceeds to the collection stage.
Pulse Dust Collector (Environmental Protection):
This high-efficiency tank-type collector utilizes premium filter bags to capture 100% of the finished powder directly from the airflow. Operating under negative pressure, it ensures zero dust leakage and a 99.9% recovery rate, making it ideal for ultra-fine applications where total product recovery is critical.
High-Pressure Blower (Airflow Circulation):
The “lungs” of the system, providing the necessary negative pressure and high-velocity airflow to lift and transport the powder. Equipped with a professional silencer, it ensures a stable pneumatic environment for the entire closed-loop grinding circuit.
PLC Intelligent Control System (Centralized Operation):
The “brain” of the plant, allowing engineers to monitor vibration, motor frequency, temperature, and system pressure in real-time. This automated interface ensures high batch-to-batch consistency and protects the equipment through intelligent fault-diagnostics and emergency shutdowns.
Main Equipment & Functions (The Processing Flow)
Feeding and Conveying (Material Preparation):
The raw material is crushed to particles smaller than 20 mm and lifted by the bucket elevator to the storage hopper. A frequency-controlled vibrating feeder ensures a continuous and uniform material flow into the grinding chamber, preventing mechanical overload.
HGM Main Unit (Multi-Layer Grinding System):
The core of the production line, featuring a unique 4-layer grinding design. Utilizing centrifugal force, the rollers crush, roll, and shear the material against the rings. This multi-stage grinding logic delivers significantly higher fineness and throughput compared to traditional impact mills.
High-Efficiency Classifier (Precision Screening):
Integrated at the top of the main unit, this variable-frequency classifier uses centrifugal airflow to separate particles. It allows for the precise adjustment of the D97 cut-off point between 325 and 3000 mesh, ensuring that only the qualified ultra-fine powder proceeds to the collection stage.
Pulse Dust Collector (Environmental Protection):
This high-efficiency tank-type collector utilizes premium filter bags to capture 100% of the finished powder directly from the airflow. Operating under negative pressure, it ensures zero dust leakage and a 99.9% recovery rate, making it ideal for ultra-fine applications where total product recovery is critical.
High-Pressure Blower (Airflow Circulation):
The “lungs” of the system, providing the necessary negative pressure and high-velocity airflow to lift and transport the powder. Equipped with a professional silencer, it ensures a stable pneumatic environment for the entire closed-loop grinding circuit.
PLC Intelligent Control System (Centralized Operation):
The “brain” of the plant, allowing engineers to monitor vibration, motor frequency, temperature, and system pressure in real-time. This automated interface ensures high batch-to-batch consistency and protects the equipment through intelligent fault-diagnostics and emergency shutdowns.
Professional Installation And Commissioning
Through Clirik’s expert supervision of the modular assembly, the project successfully navigated strict site-specific height and space constraints, followed by precise calibration of VFD and PLC parameters to optimize the processing of abrasive perlite and quartz. To ensure long-term stability and operational autonomy, Clirik conducted comprehensive on-site technical training for the client’s local team. The system’s performance was ultimately verified during a successful trial run, which achieved a consistent 1250-mesh fineness at a stable Clirik equipment output of 1 TPH.
Professional Installation And Commissioning
Precision Engineering:
Expert supervision of modular assembly to navigate site-specific height and space constraints.
System Calibration:
Fine-tuning of VFD and PLC parameters for optimal processing of abrasive perlite and quartz.
Knowledge Transfer:
On-site technical training provided to the client’s local team, ensuring operational autonomy and long-term stability.
Performance Verified:
Successful trial run reaching a consistent 1250-mesh fineness at a stable 1.0 TPH output.
Core Advantages
Extreme Durability (Bearing Steel):
Upgraded core components withstand abrasive Perlite and Quartz, significantly extending service life and maximizing ROI.
Precision Control (Siemens & VFD):
Achieve a sharp D97 cut-off (800–1250 mesh) with a high-precision classifier, ensuring uniform particle distribution for premium fillers.
Global Reliability (WEG & Schneider):
Built with world-class components in Rittal cabinets to meet strict New Zealand standards and ensure easy local maintenance.
Power Optimization:
Engineered for unstable power supplies and high electricity costs. The system ensures stable performance under voltage fluctuations while maximizing energy efficiency to minimize operational expenses.
Core Advantages
Extreme Durability (Bearing Steel):
Upgraded core components withstand abrasive Perlite and Quartz, significantly extending service life and maximizing ROI.
Precision Control (Siemens & VFD):
Achieve a sharp D97 cut-off (800–1250 mesh) with a high-precision classifier, ensuring uniform particle distribution for premium fillers.
Global Reliability (WEG & Schneider):
Built with world-class components in Rittal cabinets to meet strict New Zealand standards and ensure easy local maintenance.
Power Optimization:
Engineered for unstable power supplies and high electricity costs. The system ensures stable performance under voltage fluctuations while maximizing energy efficiency to minimize operational expenses.
Market Insight:The Oceania High-Value Mineral Shift
The Strategic Pivot:
From volume to value the New Zealand mineral sector is undergoing a significant transition from raw material exports to localized, “Value-Added” processing. By producing ultra-fine functional fillers domestically, local enterprises can eliminate high logistics costs and reduce reliance on expensive imported materials, creating a more resilient and profitable supply chain for the domestic high-end construction and polymer industries.
The Industrial Gap:
Overcoming operational barriers despite the high demand for premium powders in coatings and functional materials, traditional grinding methods often fail in the New Zealand market. Producers face a double challenge: high electricity tariffs and stringent environmental zoning. These factors limit the viability of energy-intensive or high-emission equipment, especially for tech-innovation firms operating near urban centers like Auckland.
CLIRIK’s Role:
Precision meets sustainability, our HGM technology bridges this gap by offering a high-efficiency, zero-emission solution. Engineered to deliver a steep particle size distribution (PSD) and superior purity, the HGM80A allows New Zealand firms to produce world-class powders at a competitive operational cost. Even under rigorous environmental and energy constraints, our system ensures that localized mineral innovation remains both technologically advanced and economically sustainable.
Market Insight:The Oceania High-Value Mineral Shift
The Strategic Pivot:
From volume to value the New Zealand mineral sector is undergoing a significant transition from raw material exports to localized, “Value-Added” processing. By producing ultra-fine functional fillers domestically, local enterprises can eliminate high logistics costs and reduce reliance on expensive imported materials, creating a more resilient and profitable supply chain for the domestic high-end construction and polymer industries.
The Industrial Gap:
Overcoming operational barriers despite the high demand for premium powders in coatings and functional materials, traditional grinding methods often fail in the New Zealand market. Producers face a double challenge: high electricity tariffs and stringent environmental zoning. These factors limit the viability of energy-intensive or high-emission equipment, especially for tech-innovation firms operating near urban centers like Auckland.
CLIRIK’s Role:
Precision meets sustainability, our HGM technology bridges this gap by offering a high-efficiency, zero-emission solution. Engineered to deliver a steep particle size distribution (PSD) and superior purity, the HGM80A allows New Zealand firms to produce world-class powders at a competitive operational cost. Even under rigorous environmental and energy constraints, our system ensures that localized mineral innovation remains both technologically advanced and economically sustainable.
Related Products
HGM Ultrafine Grinding Mill
CLUM Vertical Roller Mill
CLRM Raymond Roller Mill
Air Classifier Mill
Focus on the field of micro powder grinding
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Related Products
HGM Ultrafine Grinding Mill
CLUM Vertical Roller Mill
CLRM Raymond Roller Mill
Air Classifier Mill
CONTACT US
Submit Your Needs for
Expert Consultation
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
Let us talk, send us a message today!
Submit Your Needs for
Expert Consultation
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
Let us talk, send us a message today!