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Focus on the field of micro powder grinding
Focus on the field of micro powder grinding
Location: China
Material: Calcium Oxide
Annual Production Capacity: 21000 tons/year
Output Fineness Required: 400 mesh
Project Installation time:2025
Clirik Solution: HGM100L-II Ultrafine Grinding Mill
Equipment Configuration: Hopper, Vibrating Feeder, HGM Main Unit, Classifier, Blower, Pulse Dust Collector, Electronic Control Cabinet, Screw Conveyor and Packaging Machine.
Service Support: on-site installation guidance by professional installation engineers.
Project Background
Driven by the rapid expansion of the industrial environmental protection sector, a regional supplier sought to scale up production of high-grade calcium oxide sorbents for large-scale flue gas desulfurization (FGD) plants. However, meeting the soaring market demand with a strict 400 mesh (D97=38 micron) fineness posed a major economic challenge: traditional processing routes consumed excessive electricity and failed to deliver the large hourly output needed to secure long-term utility contracts profitably.
To solve this, Shanghai Clirik engineered a high-capacity, cost-effective grinding line powered by our HGM100L-II Ultra-Fine Grinding Mill, equipped with an advanced air classifier. This configuration optimized mechanical grinding efficiency and particle throughput, delivering high continuous capacity, precise powder gradation, and over 25% lower energy consumption per ton compared to standard solutions. Today, the plant operates at full capacity, significantly lowering operational costs and helping the client emerge as the leading, most cost-competitive sorbent supplier in the regional environmental market.
Location:
China
Material:
Calcium Oxide
Annual Production Capacity:
21000 tons/year
Output Fineness Required:
400 mesh
Project Installation time:
2025
Clirik Solution: HGM100L-II Ultrafine Grinding Mill
Equipment Configuration: Hopper, Vibrating Feeder, HGM Main Unit, Classifier, Blower, Pulse Dust Collector, Electronic Control Cabinet, Screw Conveyor and Packaging Machine.
Service Support: on-site installation guidance by professional installation engineers.
Project Background
Driven by the rapid expansion of the industrial environmental protection sector, a regional supplier sought to scale up production of high-grade calcium oxide sorbents for large-scale flue gas desulfurization (FGD) plants. However, meeting the soaring market demand with a strict 400 mesh (D97=38 micron) fineness posed a major economic challenge: traditional processing routes consumed excessive electricity and failed to deliver the large hourly output needed to secure long-term utility contracts profitably.
To solve this, Shanghai Clirik engineered a high-capacity, cost-effective grinding line powered by our HGM100L-II Ultra-Fine Grinding Mill, equipped with an advanced air classifier. This configuration optimized mechanical grinding efficiency and particle throughput, delivering high continuous capacity, precise powder gradation, and over 25% lower energy consumption per ton compared to standard solutions. Today, the plant operates at full capacity, significantly lowering operational costs and helping the client emerge as the leading, most cost-competitive sorbent supplier in the regional environmental market
Feeding and Conveying (Material Preparation):
The raw material is crushed to particles smaller than 20 mm and lifted by the bucket elevator to the storage hopper. A frequency-controlled vibrating feeder ensures a continuous and uniform material flow into the grinding chamber, preventing mechanical overload.
HGM Main Unit (Multi-Layer Grinding System):
The core of the production line, featuring a unique 4-layer grinding design. Utilizing centrifugal force, the rollers crush, roll, and shear the material against the rings. This multi-stage grinding logic delivers significantly higher fineness and throughput compared to traditional impact mills.
High-Efficiency Classifier (Precision Screening):
Integrated at the top of the main unit, this variable-frequency classifier uses centrifugal airflow to separate particles. It allows for the precise adjustment of the D97 cut-off point between 325 and 3000 mesh, ensuring that only the qualified ultra-fine powder proceeds to the collection stage.
Pulse Dust Collector (Environmental Protection):
This high-efficiency tank-type collector utilizes premium filter bags to capture 100% of the finished powder directly from the airflow. Operating under negative pressure, it ensures zero dust leakage and a 99.9% recovery rate, making it ideal for ultra-fine applications where total product recovery is critical.
High-Pressure Blower (Airflow Circulation):
The “lungs” of the system, providing the necessary negative pressure and high-velocity airflow to lift and transport the powder. Equipped with a professional silencer, it ensures a stable pneumatic environment for the entire closed-loop grinding circuit.
PLC Intelligent Control System (Centralized Operation):
The “brain” of the plant, allowing engineers to monitor vibration, motor frequency, temperature, and system pressure in real-time. This automated interface ensures high batch-to-batch consistency and protects the equipment through intelligent fault-diagnostics and emergency shutdowns.
Feeding and Conveying (Material Preparation):
The raw material is crushed to particles smaller than 20 mm and lifted by the bucket elevator to the storage hopper. A frequency-controlled vibrating feeder ensures a continuous and uniform material flow into the grinding chamber, preventing mechanical overload.
HGM Main Unit (Multi-Layer Grinding System):
The core of the production line, featuring a unique 4-layer grinding design. Utilizing centrifugal force, the rollers crush, roll, and shear the material against the rings. This multi-stage grinding logic delivers significantly higher fineness and throughput compared to traditional impact mills.
High-Efficiency Classifier (Precision Screening):
Integrated at the top of the main unit, this variable-frequency classifier uses centrifugal airflow to separate particles. It allows for the precise adjustment of the D97 cut-off point between 325 and 3000 mesh, ensuring that only the qualified ultra-fine powder proceeds to the collection stage.
Pulse Dust Collector (Environmental Protection):
This high-efficiency tank-type collector utilizes premium filter bags to capture 100% of the finished powder directly from the airflow. Operating under negative pressure, it ensures zero dust leakage and a 99.9% recovery rate, making it ideal for ultra-fine applications where total product recovery is critical.
High-Pressure Blower (Airflow Circulation):
The “lungs” of the system, providing the necessary negative pressure and high-velocity airflow to lift and transport the powder. Equipped with a professional silencer, it ensures a stable pneumatic environment for the entire closed-loop grinding circuit.
PLC Intelligent Control System (Centralized Operation):
The “brain” of the plant, allowing engineers to monitor vibration, motor frequency, temperature, and system pressure in real-time. This automated interface ensures high batch-to-batch consistency and protects the equipment through intelligent fault-diagnostics and emergency shutdowns.
To ensure smooth project delivery, our field engineers provide full-process installation and on-site commissioning services. Beyond assembling and fine-tuning our grinding system, our mechanical team also takes responsibility for seamlessly bridging and integrating your self-supplied upstream and downstream equipment—including raw material silos, jaw crushers, bucket elevators, pneumatic conveying systems, finished product silos, and automated bagging machines—into a unified, continuous production line with optimized material flow.
Additionally, our intelligent central electrical control cabinet is custom-built with pre-allocated control loops, PLC expansion modules, and terminal ports specifically reserved for your existing auxiliary machinery. During site commissioning, our electrical automation engineers will wire, configure, and synchronize all self-supplied units into our master system. This guarantees full interlocking protection, automated signal feedback, and true one-stop centralized operation across the entire plant from a single control interface, eliminating operational silos and maximizing overall production efficiency.
To ensure smooth project delivery, our field engineers provide full-process installation and on-site commissioning services. Beyond assembling and fine-tuning our grinding system, our mechanical team also takes responsibility for seamlessly bridging and integrating your self-supplied upstream and downstream equipment—including raw material silos, jaw crushers, bucket elevators, pneumatic conveying systems, finished product silos, and automated bagging machines—into a unified, continuous production line with optimized material flow.
Additionally, our intelligent central electrical control cabinet is custom-built with pre-allocated control loops, PLC expansion modules, and terminal ports specifically reserved for your existing auxiliary machinery. During site commissioning, our electrical automation engineers will wire, configure, and synchronize all self-supplied units into our master system. This guarantees full interlocking protection, automated signal feedback, and true one-stop centralized operation across the entire plant from a single control interface, eliminating operational silos and maximizing overall production efficiency.
Zero-Dust Operation (Negative Pressure System):
Closed-loop negative pressure system with pulse dust collection ensures a clean, dust-free workshop compliant with local environmental standards.
Precision Control (VFD):
Achieve a sharp D97 cut-off (800–2500mesh) with a high-precision classifier, ensuring uniform particle distribution for premium fillers.
Smart Automation (PLC Integration):
Features real-time touchscreen monitoring and one-touch operation for easy integration into centralized plant systems.
Power Optimization:
Engineered for unstable power supplies and high electricity costs. The system ensures stable performance under voltage fluctuations while maximizing energy efficiency to minimize operational expenses.
Zero-Dust Operation (Negative Pressure System):
Closed-loop negative pressure system with pulse dust collection ensures a clean, dust-free workshop compliant with local environmental standards.
Precision Control (VFD):
Achieve a sharp D97 cut-off (800–2500mesh) with a high-precision classifier, ensuring uniform particle distribution for premium fillers.
Smart Automation (PLC Integration):
Features real-time touchscreen monitoring and one-touch operation for easy integration into centralized plant systems.
Power Optimization:
Engineered for unstable power supplies and high electricity costs. The system ensures stable performance under voltage fluctuations while maximizing energy efficiency to minimize operational expenses.
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HGM Ultrafine Grinding Mill
CLUM Vertical Roller Mill
CLRM Raymond Roller Mill
Air Classifier Mill
CONTACT US
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
