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Focus on the field of micro powder grinding
Focus on the field of micro powder grinding
Location:
Vietnam
Material:
Calcium Carbonate
Annual Production Capacity:
9000 tons/year
Project Installation time:
2017
Clirik Solution: CLG-600 Powder Surface Coating Machine
Equipment Configuration: Heating agent tank, Feeder with VFD,main unit,cyclone, bag filter,blower,electronic control cabinet.
Service Support: On-site installation guidance by professional installation engineers.
Project Background
Since 2015, this prominent Vietnamese producer has been at the forefront of the regional Calcium Carbonate (CaCO3) industry. Specializing in high-purity 10-micron powder, the client serves the demanding color masterbatch sector, with the majority of their products exported to international markets.
Their journey with Clirik began with two sets HGM100L-II installation in 2015. Impressed by the machine’s stability and output quality, the client rapidly expanded their facility, adding a total of four HGM series units by 2017. This long-term partnership reflects the enduring reliability of Clirik’s grinding technology in a high-intensity production environment.
Location:
Vietnam
Material:
Calcium Carbonate
Annual Production Capacity:
9000 tons/year
Project Installation time:
2017
Clirik Solution: CLG-600 Powder Surface Coating Machine
Equipment Configuration: Heating agent tank, Feeder with VFD,main unit,cyclone, bag filter,blower,electronic control cabinet.
Service Support: On-site installation guidance by professional installation engineers.
Project Background
Since 2015, this prominent Vietnamese producer has been at the forefront of the regional Calcium Carbonate (CaCO3) industry. Specializing in high-purity 10-micron powder, the client serves the demanding color masterbatch sector, with the majority of their products exported to international markets.
Their journey with Clirik began with two sets HGM100L-II installation in 2015. Impressed by the machine’s stability and output quality, the client rapidly expanded their facility, adding a total of four HGM series units by 2017. This long-term partnership reflects the enduring reliability of Clirik’s grinding technology in a high-intensity production environment.
Feeding and Metering System(Raw Material & Agent Input):
The system utilizes high-precision dosing units to feed both the raw powder and the chemical modifier (stearic acid, coupling agents, etc.) into the machine. Frequency-controlled screw feeders ensure a strict ratio between the powder and the agent, which is the foundation for a uniform coating.
CLG Main Unit (The Three-Chamber Modification Core):
The heart of the system, consisting of three specialized modification chambers. Inside, high-speed rotating hammers create intense mechanical energy. Through high-frequency stirring, shearing, and friction, the powder particles are fully dispersed and brought into contact with the modifier, ensuring every particle is treated.
Coating System (Physical & Chemical Bonding):
Within the high-energy environment of the chambers, the modifier uniformly coats the particle surfaces. Depending on the agent used, this happens through physical adsorption or chemical reaction. This process transforms the powder from hydrophilic (water-loving) to hydrophobic (water-repelling), significantly enhancing its performance in downstream applications.
Thermal Activation System (Process Strengthening):
Equipped with a temperature control unit, the modification process can be strengthened with heat. Maintaining a specific temperature (usually 80–120°C) lowers the viscosity of the modifier and increases the reaction rate, ensuring the coating is bonded firmly and permanently to the particle surface.
Collection and Cooling System (Final Product Recovery):
After the modification is complete, the powder is discharged and sent to a cooling stage to stabilize the chemical bonds. The Pulse Dust Collector then captures the 100% modified powder under negative pressure, ensuring a dust-free environment and a 99.9% recovery rate of the high-value finished product.
Feeding and Metering System(Raw Material & Agent Input):
The system utilizes high-precision dosing units to feed both the raw powder and the chemical modifier (stearic acid, coupling agents, etc.) into the machine. Frequency-controlled screw feeders ensure a strict ratio between the powder and the agent, which is the foundation for a uniform coating.
CLG Main Unit (The Three-Chamber Modification Core):
The heart of the system, consisting of three specialized modification chambers. Inside, high-speed rotating hammers create intense mechanical energy. Through high-frequency stirring, shearing, and friction, the powder particles are fully dispersed and brought into contact with the modifier, ensuring every particle is treated.
Coating System (Physical & Chemical Bonding):
Within the high-energy environment of the chambers, the modifier uniformly coats the particle surfaces. Depending on the agent used, this happens through physical adsorption or chemical reaction. This process transforms the powder from hydrophilic (water-loving) to hydrophobic (water-repelling), significantly enhancing its performance in downstream applications.
Thermal Activation System (Process Strengthening):
Equipped with a temperature control unit, the modification process can be strengthened with heat. Maintaining a specific temperature (usually 80–120°C) lowers the viscosity of the modifier and increases the reaction rate, ensuring the coating is bonded firmly and permanently to the particle surface.
Collection and Cooling System (Final Product Recovery):
After the modification is complete, the powder is discharged and sent to a cooling stage to stabilize the chemical bonds. The Pulse Dust Collector then captures the 100% modified powder under negative pressure, ensuring a dust-free environment and a 99.9% recovery rate of the high-value finished product.
Building a world-class production line starts with mutual trust and rigorous verification. Our partnership with this Vietnamese client began in 2015, followed by several in-depth technical exchanges and facility tours in 2017.
During these visits, our technical team provided comprehensive strategic consultation, analyzing the client’s local mineral characteristics and market potential. By showcasing our manufacturing precision and successful domestic projects, we addressed every technical concern. This two-year journey of meticulous inspection and professional dialogue culminated in the successful commissioning of four ultra-fine grinding production lines, marking a significant milestone in our commitment to the Southeast Asian market.
Building a world-class production line starts with mutual trust and rigorous verification. Our partnership with this Vietnamese client began in 2015, followed by several in-depth technical exchanges and facility tours in 2017.
During these visits, our technical team provided comprehensive strategic consultation, analyzing the client’s local mineral characteristics and market potential. By showcasing our manufacturing precision and successful domestic projects, we addressed every technical concern. This two-year journey of meticulous inspection and professional dialogue culminated in the successful commissioning of four ultra-fine grinding production lines, marking a significant milestone in our commitment to the Southeast Asian market.
1. Enhanced Compatibility & Dispersion
Active coating transforms hydrophilic calcite into hydrophobic powder, ensuring seamless integration and uniform dispersion within the PVC resin matrix.
2. Higher Filler Loading (Cost Reduction)
Surface modification reduces the viscosity of the compound, allowing for significantly higher filler loading ratios without compromising the structural integrity of the final product
3. Improved Impact Strength & Toughness
Coated calcium carbonate acts as a functional filler that enhances the impact resistance and tensile strength of PVC pipes, profiles, and cables.
4. Superior Surface Finish and Gloss
Modified powder results in a smoother, high-gloss surface finish for PVC end-products, significantly reducing surface defects and improving aesthetic appeal.
5. Lower Processing Viscosity & Energy Savings
The lubricating effect of the coating agent reduces friction during extrusion, leading to lower energy consumption and less wear on your machinery.
1.24/7 Continuous Operational Stability:
The production line is engineered for high-intensity, non-stop performance. Featuring a powerful configuration of 3 grinding mills and 1 modifier, the plant operates 24/7 across three shifts. This robust workflow maximizes equipment utilization and ensures a massive, consistent monthly output for the client.
2.Vertical Mine-Side Integration:
By strategically locating the processing line adjacent to the mining site, raw materials are cleaned and fed directly into the system immediately after extraction. This “Mine-to-Mill” logic eliminates intermediate transportation and storage costs, significantly streamlining the supply chain and reducing the total cost per ton.
3.Superior Ultra-fine Precision:
The system demonstrates exceptional particle size control, achieving a verified fineness of D97 = 9.58 μm. This high-precision output allows the client to produce premium-grade functional powders that meet the most stringent requirements for high-end industrial applications.
4.Optimized Labor Efficiency:
Despite managing a complex multi-machine system (3+1 units), the plant requires only 3–4 personnel per shift. This lean staffing model showcases the high level of automation in the equipment, allowing the client to maintain peak productivity with optimized labor costs.
The Vietnamese powder industry is strategically positioned to support the nation’s booming plastic and masterbatch manufacturing sector.
Global Masterbatch Hub:
Vietnam has emerged as a critical global supplier of filler and color masterbatches. To compete in international markets (such as Europe and North America), producers require CaCO3 powder with an extremely precise 10-micron (D97) cut-off to ensure perfect dispersion in plastic resins.
The “Zero Defect” Requirement:
In masterbatch production, even minor inconsistencies in particle size can lead to “fish eyes” or uneven coloring in final plastic products. The HGM series’ ability to maintain strict 10-micron consistency over years of operation is the client’s key competitive advantage.
Export-Oriented Quality:
As an export-heavy business, the client requires equipment that can handle 24/7 heavy-duty operation while meeting stringent global quality standards. The recurring investments from 2015 to 2017 demonstrate Clirik’s ability to support large-scale, export-grade manufacturing.
The Vietnamese powder industry is strategically positioned to support the nation’s booming plastic and masterbatch manufacturing sector.
Global Masterbatch Hub:
Vietnam has emerged as a critical global supplier of filler and color masterbatches. To compete in international markets (such as Europe and North America), producers require CaCO3 powder with an extremely precise 10-micron (D97) cut-off to ensure perfect dispersion in plastic resins.
The “Zero Defect” Requirement:
In masterbatch production, even minor inconsistencies in particle size can lead to “fish eyes” or uneven coloring in final plastic products. The HGM series’ ability to maintain strict 10-micron consistency over years of operation is the client’s key competitive advantage.
Export-Oriented Quality:
As an export-heavy business, the client requires equipment that can handle 24/7 heavy-duty operation while meeting stringent global quality standards. The recurring investments from 2015 to 2017 demonstrate Clirik’s ability to support large-scale, export-grade manufacturing.
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CONTACT US
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
