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Focus on the field of micro powder grinding
Focus on the field of micro powder grinding
Location:
Vietnam
Material:
Marble
Annual Production Capacity:
8000 tons/year
Output Fineness Required:
5 micron
Project Installation time:
2026
Clirik Solution: HGM125L Ultrafine Roller Grinding Mill with Multi-Impeller Classifier
Equipment Configuration: Hammer crusher, conveying belt, storage hopper,screw conveyor, grinding main unit, mult-impeller classifier, blower,dust filter, electronic control cabinet.
Service Support: On-site installation guidance by professional installation engineers.
Project Background
Driven by Vietnam’s booming plastics industry, a local processor sought to transform rich native marble into premium fillers for high-end color masterbatches. However, producing a strict 5-micron（97% passing through rate) powder presented a tough hurdle: traditional mills consumed too much energy and failed to prevent coarse particles, which risked clogging filters and ruining thin plastic films.
To solve this, Clirik offered an advanced production line powered by our HGM Ultra-Fine Ring Roller Mill, equipped with a high-efficiency 5-heads classifier. This system delivered a sharp particle cutoff, perfect resin dispersibility, and over 30% energy savings while preserving the marble’s whiteness. Today, the plant runs smoothly, allowing the client to replace costly imported fillers with superior domestic material and lead the local masterbatch market.
Location:
Vietnam
Material:
Marble
Annual Production Capacity:
8000 tons/year
Output Fineness Required:
5 micron
Project Installation time:
2026
Clirik Solution: HGM125L Ultrafine Roller Grinding Mill with Multi-Impeller Classifier
Equipment Configuration: Hammer crusher, belt conveyor, storage hopper,screw conveyor, grinding main unit, 5-heads classifier, blower,dust filter, electronic control cabinet.
Service Support: On-site installation guidance by professional installation engineers.
Project Background
Driven by Vietnam’s booming plastics industry, a local processor sought to transform rich native marble into premium fillers for high-end color masterbatches. However, producing a strict 5-micron（97% passing through rate) powder presented a tough hurdle: traditional mills consumed too much energy and failed to prevent coarse particles, which risked clogging filters and ruining thin plastic films.
To solve this, Clirik offered an advanced production line powered by our HGM Ultra-Fine Ring Roller Mill, equipped with a high-efficiency 5-heads classifier. This system delivered a sharp particle cutoff, perfect resin dispersibility, and over 30% energy savings while preserving the marble’s whiteness. Today, the plant runs smoothly, allowing the client to replace costly imported fillers with superior domestic material and lead the local masterbatch market.
Feeding and Conveying (Material Preparation):
The raw material is crushed to particles smaller than 20 mm and lifted by the bucket elevator to the storage hopper. A frequency-controlled vibrating feeder ensures a continuous and uniform material flow into the grinding chamber, preventing mechanical overload.
HGM Main Unit (Multi-Layer Grinding System):
The core of the production line, featuring a unique 4-layer grinding design. Utilizing centrifugal force, the rollers crush, roll, and shear the material against the rings. This multi-stage grinding logic delivers significantly higher fineness and throughput compared to traditional impact mills.
Multi-impeller Classifier (Precision Screening):
Integrated at the main unit’s top, this advanced classifier features five independent frequency-controlled motors. By optimizing centrifugal airflow through synchronized multi-rotor rotation, it precisely adjusts the D97 cut-off point (325–3000 mesh), ensuring a sharp particle size distribution and highly efficient ultra-fine powder collection.
Pulse Dust Collector (Environmental Protection):
This high-efficiency tank-type collector utilizes premium filter bags to capture 100% of the finished powder directly from the airflow. Operating under negative pressure, it ensures zero dust leakage and a 99.9% recovery rate, making it ideal for ultra-fine applications where total product recovery is critical.
High-Pressure Blower (Airflow Circulation):
The “lungs” of the system, providing the necessary negative pressure and high-velocity airflow to lift and transport the powder. Equipped with a professional silencer, it ensures a stable pneumatic environment for the entire closed-loop grinding circuit.
PLC Intelligent Control System (Centralized Operation):
The “brain” of the plant, allowing engineers to monitor vibration, motor frequency, temperature, and system pressure in real-time. This automated interface ensures high batch-to-batch consistency and protects the equipment through intelligent fault-diagnostics and emergency shutdowns.
Feeding and Conveying (Material Preparation):
The raw material is crushed to particles smaller than 20 mm and lifted by the bucket elevator to the storage hopper. A frequency-controlled vibrating feeder ensures a continuous and uniform material flow into the grinding chamber, preventing mechanical overload.
HGM Main Unit (Multi-Layer Grinding System):
The core of the production line, featuring a unique 4-layer grinding design. Utilizing centrifugal force, the rollers crush, roll, and shear the material against the rings. This multi-stage grinding logic delivers significantly higher fineness and throughput compared to traditional impact mills.
Multi-impeller Classifier (Precision Screening):
Integrated at the main unit’s top, this advanced classifier features five independent frequency-controlled motors. By optimizing centrifugal airflow through synchronized multi-rotor rotation, it precisely adjusts the D97 cut-off point (325–3000 mesh), ensuring a sharp particle size distribution and highly efficient ultra-fine powder collection.
Pulse Dust Collector (Environmental Protection):
This high-efficiency tank-type collector utilizes premium filter bags to capture 100% of the finished powder directly from the airflow. Operating under negative pressure, it ensures zero dust leakage and a 99.9% recovery rate, making it ideal for ultra-fine applications where total product recovery is critical.
High-Pressure Blower (Airflow Circulation):
The “lungs” of the system, providing the necessary negative pressure and high-velocity airflow to lift and transport the powder. Equipped with a professional silencer, it ensures a stable pneumatic environment for the entire closed-loop grinding circuit.
PLC Intelligent Control System (Centralized Operation):
The “brain” of the plant, allowing engineers to monitor vibration, motor frequency, temperature, and system pressure in real-time. This automated interface ensures high batch-to-batch consistency and protects the equipment through intelligent fault-diagnostics and emergency shutdowns.
Our professional engineering team provided comprehensive, on-site installation and commissioning guidance for our client in Vietnam. From setting up the front-end feeding system—including the hammer crusher and belt conveyor—to the precise internal alignment and debugging of the powder classifier and main grinding mill, every step was executed under strict professional standards to ensure optimal mechanical stability and operational efficiency.
With the joint efforts of our engineers and the client’s team, the grinding line was successfully commissioned and put into smooth operation. The facility is now stably producing high-quality fine powder, efficiently packaged in jumbo bags for immediate distribution. The successful project completion was celebrated with a group photo, marking another strong partnership built on technical excellence and reliable service
Our professional engineering team provided comprehensive, on-site installation and commissioning guidance for our client in Vietnam. From setting up the front-end feeding system—including the hammer crusher and belt conveyor—to the precise internal alignment and debugging of the powder classifier and main grinding mill, every step was executed under strict professional standards to ensure optimal mechanical stability and operational efficiency.
With the joint efforts of our engineers and the client’s team, the grinding line was successfully commissioned and put into smooth operation. The facility is now stably producing high-quality fine powder, efficiently packaged in jumbo bags for immediate distribution. The successful project completion was celebrated with a group photo, marking another strong partnership built on technical excellence and reliable service
Mega-Scale Production:
A benchmark facility in Vietnam integrated with an advanced multi-rotor classifying system, establishing an industry standard for ultra-fine calcium carbonate processing.
Minimal Labor, Maximum Intelligence:
The entire production line is automated via a centralized PLC control system, ensuring precise frequency regulation for the multi-rotor classifier with minimal manual intervention.
24/7 High-Duty Operation:
Engineered for continuous, heavy-duty operation, consistently fulfilling the stringent ultra-fine powder demands of the high-end plastics, masterbatch, and coatings industries.
5-Rotor Classifier Precision:
Equipped with a custom 5-rotor air classifier, optimizing air-flow distribution and particle dispersion to secure ultra-fine top-cut accuracy.
Ultra-Fine Quality Assurance:
Consistently achieves a precise fineness of D97=5 microns with sharp particle size distribution, maximizing productivity while maintaining exceptional product stability.
Mega-Scale Production:
A benchmark facility in Vietnam integrated with an advanced multi-rotor classifying system, establishing an industry standard for ultra-fine calcium carbonate processing.
Minimal Labor, Maximum Intelligence:
The entire production line is automated via a centralized PLC control system, ensuring precise frequency regulation for the multi-rotor classifier with minimal manual intervention.
24/7 High-Duty Operation:
Engineered for continuous, heavy-duty operation, consistently fulfilling the stringent ultra-fine powder demands of the high-end plastics, masterbatch, and coatings industries.
5-Rotor Classifier Precision:
Equipped with a custom 5-rotor air classifier, optimizing air-flow distribution and particle dispersion to secure ultra-fine top-cut accuracy.
Ultra-Fine Quality Assurance:
Consistently achieves a precise fineness of D97=5 microns with sharp particle size distribution, maximizing productivity while maintaining exceptional product stability.
The Vietnamese powder industry is strategically positioned to support the nation’s booming plastic and masterbatch manufacturing sector.
Global Masterbatch Hub:
Vietnam has emerged as a critical global supplier of filler and color masterbatches. To compete in international markets (such as Europe and North America), producers require CaCO3 powder with an extremely precise 10-micron (D97) cut-off to ensure perfect dispersion in plastic resins.
The “Zero Defect” Requirement:
In masterbatch production, even minor inconsistencies in particle size can lead to “fish eyes” or uneven coloring in final plastic products. The HGM series’ ability to maintain strict 10-micron consistency over years of operation is the client’s key competitive advantage.
Export-Oriented Quality:
As an export-heavy business, the client requires equipment that can handle 24/7 heavy-duty operation while meeting stringent global quality standards. The recurring investments from 2015 to 2017 demonstrate Clirik’s ability to support large-scale, export-grade manufacturing.
The Vietnamese powder industry is strategically positioned to support the nation’s booming plastic and masterbatch manufacturing sector.
Global Masterbatch Hub:
Vietnam has emerged as a critical global supplier of filler and color masterbatches. To compete in international markets (such as Europe and North America), producers require CaCO3 powder with an extremely precise 10-micron (D97) cut-off to ensure perfect dispersion in plastic resins.
The “Zero Defect” Requirement:
In masterbatch production, even minor inconsistencies in particle size can lead to “fish eyes” or uneven coloring in final plastic products. The HGM series’ ability to maintain strict 10-micron consistency over years of operation is the client’s key competitive advantage.
Export-Oriented Quality:
As an export-heavy business, the client requires equipment that can handle 24/7 heavy-duty operation while meeting stringent global quality standards. The recurring investments from 2015 to 2017 demonstrate Clirik’s ability to support large-scale, export-grade manufacturing.
HGM Ultrafine Grinding Mill
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CLRM Raymond Roller Mill
Air Classifier Mill
CLIRIK achieves two-way empowerment through global customer visits and on-site services, winning worldwide trust with full-process professional support.
HGM Ultrafine Grinding Mill
CLUM Vertical Roller Mill
CLRM Raymond Roller Mill
Air Classifier Mill
CONTACT US
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
