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Focus on the field of micro powder grinding
Focus on the field of micro powder grinding
Location:
China
Material:
Marble
Annual Production Capacity:
300000-500000 tons/year
Output Fineness Required:
500-3000 mesh
Project Installation time:
2020
Clirik Solution: CLUM1425 Vertical Roller Mill & HGM125L Ultrafine Roller Grinding Mill with Multi-Impeller Classifier
Equipment Configuration:CLUM1425 Vertical Roller Mill： Cursher, belt Conveyor,Raw material hopper,Belt weigher, bucket elevator,screw feeder, main unit,air-lock discharging valve,pulse dust collector,Silencer, control cabinet, blower.
Service Support: On-site installation guidance by professional installation engineers.
HGM125L Ultrafine Roller Grinding Mill with Multi-Impeller Classifier ：Storage hopper,screw conveyor, grinding main unit, classifier, blower,dust filter, electronic control cabinet.
Project Background
This project represents one of the most significant industrial milestones in the domestic mineral processing sector. Our client, a top-tier industry giant, has established a massive production complex that serves as the backbone for high-end marble powder supply across multiple sectors. To meet their immense production targets and the stringent quality demands of the paper, coatings, PVC, and rubber industries, the client has progressively scaled their operations into a “Mega-Cluster” of Clirik technology.
Currently, this facility houses a formidable fleet of eight HGM125 Ultra-fine Grinding lines alongside two massive CLUM1425 Vertical Roller Mill systems. This strategic combination provides the client with an unparalleled competitive edge: the ability to switch seamlessly between massive bulk output and specialized ultra-fine powder production. The continuous reinvestment in Clirik equipment—expanding from a single line to a ten-line powerhouse—is a testament to the reliability, efficiency, and market-leading performance of our grinding solutions. Today, this site stands not just as a factory, but as a domestic benchmark for large-scale, high-precision mineral processing.
Location:
China
Material:
Marble
Annual Production Capacity:
300000-500000 tons/year
Output Fineness Required:
500-3000 mesh
Project Installation time:
2020
Clirik Solution: CLUM1425 Vertical Roller Mill & HGM125L Ultrafine Roller Grinding Mill with Multi-Impeller Classifier
Equipment Configuration:CLUM1425 Vertical Roller Mill： Cursher, belt Conveyor,Raw material hopper,Belt weigher, bucket elevator,screw feeder, main unit,air-lock discharging valve,pulse dust collector,Silencer, control cabinet, blower.
Service Support: On-site installation guidance by professional installation engineers.
HGM125L Ultrafine Roller Grinding Mill with Multi-Impeller Classifier ：Storage hopper,screw conveyor, grinding main unit, classifier, blower,dust filter, electronic control cabinet.
Project Background
This project represents one of the most significant industrial milestones in the domestic mineral processing sector. Our client, a top-tier industry giant, has established a massive production complex that serves as the backbone for high-end marble powder supply across multiple sectors. To meet their immense production targets and the stringent quality demands of the paper, coatings, PVC, and rubber industries, the client has progressively scaled their operations into a “Mega-Cluster” of Clirik technology.
Currently, this facility houses a formidable fleet of eight HGM125 Ultra-fine Grinding lines alongside two massive CLUM1425 Vertical Roller Mill systems. This strategic combination provides the client with an unparalleled competitive edge: the ability to switch seamlessly between massive bulk output and specialized ultra-fine powder production. The continuous reinvestment in Clirik equipment—expanding from a single line to a ten-line powerhouse—is a testament to the reliability, efficiency, and market-leading performance of our grinding solutions. Today, this site stands not just as a factory, but as a domestic benchmark for large-scale, high-precision mineral processing.
Feeding and Conveying(Material Preparation):
The crushed Calcite is lifted by the bucket elevator and stored in the raw material silo. The weighting belt and feeder ensure a stable and controlled feeding process into the CLUM1425 roller mill.
CLUM1425 Main Unit (Grinding System):
The core of the line, utilizing an advanced grinding curve design where rollers and plate liners create a stable material bed. It crushes and pulverizes raw calcite with 30-40% higher efficiency than traditional ball mills.
Multi-heads Classifier (Precision Screening):
Integrated at the top of the mill, this high-precision classifier system uses centrifugal force to separate fine powder. For our client, the 5 impeller classifier configuration ensures the D70 cut-off point is strictly maintained at 2μm.
Secondary Classifying System (Quality Enhancement):
Added specifically for high-end PVC requirements, this system further refines the powder to increase the 2μm content, ensuring a superior “ultra-fine” grade that blends seamlessly with resin.
Pulse Dust Collector (Environmental Protection):
A high-efficiency tank-type collector that captures finished powder with zero dust leakage, maintaining a clean production environment under negative pressure.
Central Control System (PLC/DCS):
The “brain” of the plant, allowing our client’s engineers to monitor vibration, temperature, and pressure in real-time from a visual operation room, ensuring 24/7 stable running.
Feeding and Conveying (Material Preparation):
The raw material is crushed to particles smaller than 20 mm and lifted by the bucket elevator to the storage hopper. A frequency-controlled vibrating feeder ensures a continuous and uniform material flow into the grinding chamber, preventing mechanical overload.
HGM Main Unit (Multi-Layer Grinding System):
The core of the production line, featuring a unique 4-layer grinding design. Utilizing centrifugal force, the rollers crush, roll, and shear the material against the rings. This multi-stage grinding logic delivers significantly higher fineness and throughput compared to traditional impact mills.
Multi-impeller Classifier (Precision Screening):
Integrated at the main unit’s top, this advanced classifier features five independent frequency-controlled motors. By optimizing centrifugal airflow through synchronized multi-rotor rotation, it precisely adjusts the D97 cut-off point (325–3000 mesh), ensuring a sharp particle size distribution and highly efficient ultra-fine powder collection.
Pulse Dust Collector (Environmental Protection):
This high-efficiency tank-type collector utilizes premium filter bags to capture 100% of the finished powder directly from the airflow. Operating under negative pressure, it ensures zero dust leakage and a 99.9% recovery rate, making it ideal for ultra-fine applications where total product recovery is critical.
High-Pressure Blower (Airflow Circulation):
The “lungs” of the system, providing the necessary negative pressure and high-velocity airflow to lift and transport the powder. Equipped with a professional silencer, it ensures a stable pneumatic environment for the entire closed-loop grinding circuit.
PLC Intelligent Control System (Centralized Operation):
The “brain” of the plant, allowing engineers to monitor vibration, motor frequency, temperature, and system pressure in real-time. This automated interface ensures high batch-to-batch consistency and protects the equipment through intelligent fault-diagnostics and emergency shutdowns.
Feeding and Conveying (Material Preparation):
The crushed Calcite is lifted by the bucket elevator and stored in the raw material silo. The weighting belt and feeder ensure a stable and controlled feeding process into the CLUM1425 roller mill.
CLUM1425 Main Unit (Grinding System):
The core of the line, utilizing an advanced grinding curve design where rollers and plate liners create a stable material bed. It crushes and pulverizes raw calcite with 30-40% higher efficiency than traditional ball mills.
Multi-heads Classifier (Precision Screening):
Integrated at the top of the mill, this high-precision classifier system uses centrifugal force to separate fine powder. For our client, the 5 impeller classifier configuration ensures the D70 cut-off point is strictly maintained at 2μm.
Secondary Classifying System (Quality Enhancement):
Added specifically for high-end PVC requirements, this system further refines the powder to increase the 2μm content, ensuring a superior “ultra-fine” grade that blends seamlessly with resin.
Pulse Dust Collector (Environmental Protection):
A high-efficiency tank-type collector that captures finished powder with zero dust leakage, maintaining a clean production environment under negative pressure.
Central Control System (PLC/DCS):
The “brain” of the plant, allowing our client’s engineers to monitor vibration, temperature, and pressure in real-time from a visual operation room, ensuring 24/7 stable running.
Feeding and Conveying (Material Preparation):
The raw material is crushed to particles smaller than 20 mm and lifted by the bucket elevator to the storage hopper. A frequency-controlled vibrating feeder ensures a continuous and uniform material flow into the grinding chamber, preventing mechanical overload.
HGM Main Unit (Multi-Layer Grinding System):
The core of the production line, featuring a unique 4-layer grinding design. Utilizing centrifugal force, the rollers crush, roll, and shear the material against the rings. This multi-stage grinding logic delivers significantly higher fineness and throughput compared to traditional impact mills.
Multi-impeller Classifier (Precision Screening):
Integrated at the main unit’s top, this advanced classifier features five independent frequency-controlled motors. By optimizing centrifugal airflow through synchronized multi-rotor rotation, it precisely adjusts the D97 cut-off point (325–3000 mesh), ensuring a sharp particle size distribution and highly efficient ultra-fine powder collection.
Pulse Dust Collector (Environmental Protection):
This high-efficiency tank-type collector utilizes premium filter bags to capture 100% of the finished powder directly from the airflow. Operating under negative pressure, it ensures zero dust leakage and a 99.9% recovery rate, making it ideal for ultra-fine applications where total product recovery is critical.
High-Pressure Blower (Airflow Circulation):
The “lungs” of the system, providing the necessary negative pressure and high-velocity airflow to lift and transport the powder. Equipped with a professional silencer, it ensures a stable pneumatic environment for the entire closed-loop grinding circuit.
PLC Intelligent Control System (Centralized Operation):
The “brain” of the plant, allowing engineers to monitor vibration, motor frequency, temperature, and system pressure in real-time. This automated interface ensures high batch-to-batch consistency and protects the equipment through intelligent fault-diagnostics and emergency shutdowns.
Clirik’s service begins long before the equipment arrives on-site. Our engineering team provides a customized Factory Layout Design tailored to your specific site conditions. By optimizing the spatial arrangement and material flow logic, we minimize footprint while ensuring easy access for maintenance. This meticulous planning ensures that the entire production ecosystem—from the HGM/CLUM units to the integrated packing zone—operates in perfect harmony.
Our specialized technical team manages the entire installation process with surgical precision. We don’t just assemble machinery; we perform Synchronized Commissioning. This includes the rigorous alignment of the main units, the fine-tuning of the multi-impeller classifiers, and the calibration of the high-precision feeding systems. Every bolt and sensor is verified to ensure the line is ready for high-performance, long-term operation.
To maximize operational efficiency, we have integrated a state-of-the-art Automatic Packing Line into the production sequence. This high-degree of automation transforms the facility into a lean manufacturing site. By replacing manual handling with robotic palletizing and automated bagging, the entire grand-scale production line requires only 10 operators per shift to manage the complete process from raw material intake to final product storage.
The entire system is governed by a Centralized Control Center (PLC/HMI), allowing for real-time monitoring and one-touch adjustments of all operational parameters. Engineered for extreme durability, our production lines are built to support flexible schedules, ranging from 12 to 24 hours of continuous operation per day. This high availability, combined with minimal human intervention, ensures that our clients can meet massive market demands with consistent quality and optimized labor costs.
Clirik’s service begins long before the equipment arrives on-site. Our engineering team provides a customized Factory Layout Design tailored to your specific site conditions. By optimizing the spatial arrangement and material flow logic, we minimize footprint while ensuring easy access for maintenance. This meticulous planning ensures that the entire production ecosystem—from the HGM/CLUM units to the integrated packing zone—operates in perfect harmony.
Our specialized technical team manages the entire installation process with surgical precision. We don’t just assemble machinery; we perform Synchronized Commissioning. This includes the rigorous alignment of the main units, the fine-tuning of the multi-impeller classifiers, and the calibration of the high-precision feeding systems. Every bolt and sensor is verified to ensure the line is ready for high-performance, long-term operation.
To maximize operational efficiency, we have integrated a state-of-the-art Automatic Packing Line into the production sequence. This high-degree of automation transforms the facility into a lean manufacturing site. By replacing manual handling with robotic palletizing and automated bagging, the entire grand-scale production line requires only 10 operators per shift to manage the complete process from raw material intake to final product storage.
The entire system is governed by a Centralized Control Center (PLC/HMI), allowing for real-time monitoring and one-touch adjustments of all operational parameters. Engineered for extreme durability, our production lines are built to support flexible schedules, ranging from 12 to 24 hours of continuous operation per day. This high availability, combined with minimal human intervention, ensures that our clients can meet massive market demands with consistent quality and optimized labor costs.
Mega-Scale Production:
A flagship complex featuring 10 production lines (8 HGM125 + 2 CLUM1425), establishing a domestic benchmark for high-volume marble powder supply.
Minimal Labor, Maximum Intelligence:
The entire facility is managed by only 10 personnel via a centralized PLC control system and integrated automatic packaging lines.
24/7 High-Duty Operation:
Engineered for 12–24h continuous cycles, meeting the massive demands of the premium papermaking, coatings, and polymer industries.
HGM125 Series Performance:
HGM125 series consistently achieves an absolute top-cut of D100=11 micron with a stable throughput of 2.0 tons per hour.
CLUM1425 Vertical Mill Efficiency:
CLUM1425 vertical mill reaches D98=5 micron at a steady rate of 1.2 tons per hour.
Mega-Scale Production:
A flagship complex featuring 10 production lines (8 HGM125 + 2 CLUM1425), establishing a domestic benchmark for high-volume marble powder supply.
Minimal Labor, Maximum Intelligence:
The entire facility is managed by only 10 personnel via a centralized PLC control system and integrated automatic packaging lines.
24/7 High-Duty Operation:
Engineered for 12–24h continuous cycles, meeting the massive demands of the premium papermaking, coatings, and polymer industries.
HGM125 Series Performance:
HGM125 series consistently achieves an absolute top-cut of D100=11 micron with a stable throughput of 2.0 tons per hour.
CLUM1425 Vertical Mill Efficiency:
CLUM1425 vertical mill reaches D98=5 micron at a steady rate of 1.2 tons per hour.
The Shift from Volume to Value:
China remains a dominant global force in the mineral powder sector, but the market is undergoing a profound structural evolution. The era of mass-producing low-grade fillers is being replaced by a focus on high-value specialization. Industrial leaders are pivoting toward the production of functional, ultra-fine powders designed for high-end downstream sectors such as precision polymers, advanced coatings, and specialized papermaking.
Precision as a Market Prerequisite:
Technological requirements are no longer just about “fineness” but about absolute consistency. The market now demands a rigorous “top-cut” control, ensuring the total absence of oversized particles. This level of precision is the new standard for suppliers aiming to integrate into the supply chains of global high-tech manufacturers, where particle uniformity directly dictates the quality of the final product.
The Sustainability Mandate:
Environmental compliance has transitioned from a regulatory burden to a core competitive advantage. Under national “Green Industry” initiatives, the sector is rapidly adopting closed-loop production systems. Preference is shifting toward equipment that offers superior dust suppression and lower energy consumption, as sustainable manufacturing is now a mandatory “license to operate” in major industrial hubs.
The Rise of the Smart Factory:
To combat rising operational costs and ensure product stability, the industry is embracing digital transformation. The new benchmark for success is “Lean Production”—utilizing centralized control systems to manage massive production clusters with minimal human intervention. This shift toward highly automated, continuous-operation facilities allows domestic producers to maintain a competitive edge through optimized labor efficiency and predictable output quality.
The Shift from Volume to Value:
China remains a dominant global force in the mineral powder sector, but the market is undergoing a profound structural evolution. The era of mass-producing low-grade fillers is being replaced by a focus on high-value specialization. Industrial leaders are pivoting toward the production of functional, ultra-fine powders designed for high-end downstream sectors such as precision polymers, advanced coatings, and specialized papermaking.
Precision as a Market Prerequisite:
Technological requirements are no longer just about “fineness” but about absolute consistency. The market now demands a rigorous “top-cut” control, ensuring the total absence of oversized particles. This level of precision is the new standard for suppliers aiming to integrate into the supply chains of global high-tech manufacturers, where particle uniformity directly dictates the quality of the final product.
The Sustainability Mandate:
Environmental compliance has transitioned from a regulatory burden to a core competitive advantage. Under national “Green Industry” initiatives, the sector is rapidly adopting closed-loop production systems. Preference is shifting toward equipment that offers superior dust suppression and lower energy consumption, as sustainable manufacturing is now a mandatory “license to operate” in major industrial hubs.
The Rise of the Smart Factory:
To combat rising operational costs and ensure product stability, the industry is embracing digital transformation. The new benchmark for success is “Lean Production”—utilizing centralized control systems to manage massive production clusters with minimal human intervention. This shift toward highly automated, continuous-operation facilities allows domestic producers to maintain a competitive edge through optimized labor efficiency and predictable output quality.
HGM Ultrafine Grinding Mill
CLUM Vertical Roller Mill
CLRM Raymond Roller Mill
Air Classifier Mill
If you are in the mining, construction, or mineral processing industry, you already know that raw materials alone don’t yield the highest profits. When it comes to gypsum, the real commercial value lies in processing. Many plant owners and investors ask: Why should we invest in a calcination and grinding line instead of just selling raw gypsum o…
HGM Ultrafine Grinding Mill
CLUM Vertical Roller Mill
CLRM Raymond Roller Mill
Air Classifier Mill
CONTACT US
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
Every mineral has its unique value. Share your material specs and capacity
needs, and CLIRIK experts will tailor a cost-effective grinding solution to ensure
your project’s successful operation.
Address
No.19, Fuqing Rd, Pudong
New Area, Shanghai, China.
Find Us On :
